Skid-mounted nitrogen generator

Introduction to Skid-Mounted Nitrogen Generator

A skid-mounted nitrogen generator refers to an integrated system where all components of an industrial nitrogen generator are assembled onto a single base frame, allowing for easy installation and mobility. The term "skid-mounted" originates from the practice of moving and positioning the equipment using crowbars, although nowadays lifting equipment is commonly used.

Working Principle of Skid-Mounted Nitrogen Generator

The skid-mounted nitrogen generator operates based on the pressure swing adsorption (PSA) principle, utilizing high-quality carbon molecular sieve as the adsorbent. Under certain pressure, nitrogen is extracted from the air. Purified and dried compressed air undergoes pressurized adsorption and depressurized desorption in the adsorber. Due to aerodynamic effects, oxygen diffuses much faster than nitrogen in the micropores of the carbon molecular sieve, causing oxygen to be preferentially adsorbed, while nitrogen is enriched in the gas phase, forming the final nitrogen product. The adsorbed oxygen and other impurities are then desorbed by reducing the pressure to atmospheric levels, achieving regeneration of the adsorbent.

Structural Features of Skid-Mounted Nitrogen Generator:

1. Easy installation and mobility: The production and assembly of the skid-mounted nitrogen generator are completed in the factory, minimizing on-site installation work. Only the connection of interface pipelines and external electrical systems is required for operation. Since functional components are integrated onto a single base frame, the entire unit can be easily relocated.
2. Compact design, small footprint: The skid-mounted nitrogen generator has a compact structure, reducing the required space compared to traditional installation methods.

Technical Specifications of Skid-Mounted Nitrogen Generator

Flow rate: 5-3000 Nm³/h

Purity: 95%-99.999%

Dew point: ≤-40℃

Pressure: ≤0.6 Mpa (adjustable)

Technical Features of Skid-Mounted Nitrogen Generator

1. The compressed air is equipped with an air purification and drying treatment device, ensuring clean and dry compressed air, which helps extend the service life of the molecular sieve.

2. The use of new pneumatic shut-off valves ensures fast opening and closing, no leakage, and long service life, meeting the frequent switching requirements of the PSA process with high reliability.

3. A well-designed process flow ensures uniform gas distribution, reducing the impact of high-speed airflow. This lowers energy consumption and investment costs with reasonable internal components.

4. High-strength, high-efficiency, and low-energy-consumption molecular sieves are selected. An intelligent interlock system for discharging unqualified nitrogen ensures the quality of the nitrogen product.

5. The equipment features stable performance, simple operation, reliable operation, and a high degree of automation, enabling unmanned operation with a low annual failure rate.

6. PLC control enables fully automatic operation. Optional features include automatic adjustment systems for nitrogen flow and purity, as well as remote control systems.

Application Fields of Skid-Mounted Nitrogen Generator

Electronics industry: Nitrogen protection for semiconductor and electronic component production.

Heat treatment: Bright annealing, protective heating, sintering of powder metallurgy and magnetic materials, etc.

Food industry: Equipped with sterilizing filters, it can be used for nitrogen-filled packaging, grain storage, fruit and vegetable preservation, and wine preservation.

Chemical industry: Nitrogen blanketing, purging, cleaning, pressure transfer, chemical reaction agitation, protective gas for chemical fiber production, etc.

Oil and gas industry: Petroleum refining, nitrogen purging and leak detection for containers and pipelines, nitrogen injection for enhanced oil recovery.

Pharmaceutical industry: Nitrogen-filled storage for traditional Chinese and Western medicines, pneumatic conveying of nitrogen-filled medicinal materials, etc.

Cable industry: Protective gas for cross-linked cable production.

Others: Metallurgical industry, rubber industry, aerospace industry, etc.

Purity, flow rate, and pressure are stable and adjustable to meet the needs of different customers.